ABLE’s Custom Die Cutting Solutions for High-Performance Applications
When it comes to advanced manufacturing, precision is not optional—it’s essential. That’s why industry leaders trust ABLE for custom die cutting solutions that meet the highest standards of performance, consistency, and quality. With over 50 years of experience in custom converting solutions, ABLE has perfected the science of die cutting for a broad range of critical industries—from medical devices to next-generation batteries.
What is Die Cutting?
Die cutting is a fabrication process that involves the use of a special tool (die) to cut, form, or shape materials according to a specific design. The technique allows for the production of high-volume, tight-tolerance parts in flexible materials, including foams, films, foils, adhesives, and specialty tapes. Custom die cutting offers the manufacturer scalable reliability, whether the application is EMI/RFI shielding of electronic equipment or breathable adhesives on wearable healthcare items.
Why Choose ABLE for Custom Die Cutting Services?
1. Tailored Converting Expertise
ABLE begins each project by understanding the application’s end use. The company collaborates with engineers, researchers, and supply chain teams to determine the most effective combination of materials and converting processes.
Custom die cutting by ABLE is not limited to simple shapes it offered in the past, but a versatile solution that can deliver dual-lined construction as required by medical adhesives, flame-retardant foam required in the EV battery system, and others.
2. Material Versatility & Supplier Partnerships
Being a preferred converter to industry-leading material suppliers like 3M, Rogers, Laird, and Saint-Gobain, our clients gain access to advanced substrates that can further extend the performance of any product through electrical, thermal, and structural properties. ABLE has developed expertise in the conversion of medical grade tapes, thermal interface kits, and specialty film, and so excels in supplying components of high purity to accommodate the most customised requirement in a repeatable and reliable fashion.
3. Precision Equipment for Every Application
ABLE’s production facility houses rotary, flatbed, and digital die cutting systems designed to meet a wide variety of manufacturing needs. These machines support advanced features such as:
- Multi-layer lamination
- Kiss cutting with tight tolerances
- Custom perforations and pull-tab construction
This range of equipment allows ABLE to create clean, precisely cut components ready for immediate integration into product assemblies.
Solutions Across Industries
ABLE’s precision die cutting capabilities are trusted across sectors where performance, hygiene, and compliance are non-negotiable.
Medical & Healthcare
In medical application, it is crucial to be very precise because this applies to patient safety and comfort. The custom die cut parts manufactured by ABLE include hydrocolloid dressings, breathable adhesives and diagnostic test strips all in clean room certified facilities ensuring high levels of hygiene and regulatory compliance. These components are engineered for biocompatibility and consistent performance.
Automotive
Sounds and vibrations are minimized, and the materials are expected to stand up to harsh conditions on modern vehicles. ABLE manufactures precise die cut NVH foams, sealing gaskets, and bonding pads that have been developed to be thermally resistant and can be used over a long period of time. Every part is cut to exact specifications for seamless integration on the production line.
Electronics
The manufacture of electronics requires very close tolerances and effective handling of heat and signals. ABLE provides custom die-cut EMI/RFI shields, thermal pads, and insulators that improve the performance of pure electronic devices and their durability in small electronic assembly applications. These materials play a key role in enhancing product lifespan and user experience.
Battery & Renewable Energy
Battery systems that are of high density rely on thermal management and mechanical integrity. ABLE facilitates this via flame-retardant barrier, accuracy spacers and insulation layers custom die-cut to optimise electric vehicles and energy storage. Our converting skills provide a level of consistent safety and efficiency in arduous environments.
Aerospace
Aerospace components must be lightweight, reliable, and built to endure extreme environmental conditions. ABLE offers die cut foams, gaskets, and venting layers that meet aerospace-grade tolerances for flight-critical applications. Every part is manufactured with a commitment to mission-critical precision.
Partnering with ABLE for Long-Term Success
When it comes to complex materials, tight tolerances, and changing industry standards, ABLE does not simply provide services of a converting partner, it also functions as a strategic partner in the product development and innovation. Regardless of the level of growth whether small scale idea and prototyping to large scale production, the custom die cutting services of ABLE are meant to fit in at any point of launching.
Our commitment to quality, responsiveness, and continuous improvement has made ABLE a trusted name in precision converting for over five decades.
Across all industries served, ABLE’s custom die cutting services reflect a deep commitment to engineering excellence, material mastery, and production integrity. By combining cutting-edge technology with decades of custom converting solutions, ABLE empowers manufacturers to deliver high-performance, application-ready components at scale.
Contact ABLE to explore how custom die cutting can advance your products and support your growth!
References:
https://able123converting.com/capabilities/die-cutting-services/
https://able123converting.com/blog/ables-precision-die-cutting-services-revolutionizing-industry-standards/
https://www.iqsdirectory.com/articles/die-cutting.html
https://able123converting.com/blog/able-custom-converting-solutions-precision-engineering-for-every-industry/
