ABLE: Industry-Leading Experts in Custom Converting Capabilities

ABLE has been an innovator in custom converting capabilities for more than 50 years, continuously providing outstanding customized solutions. Our expertise in various cutting-edge methods guarantees accurate, effective, and value-driven outcomes for clients’ different needs.

The Role of Custom Converting Capabilities 

Custom converting solutions play a crucial role in meeting specific project requirements by allowing for accurate customizing of materials and processes to achieve desired outcomes. This flexibility guarantees that every project gets the best possible method, improving the overall quality and functionality of the final result.

ABLE’s Core Capabilities: Precision, Innovation, and Industry Excellence

Die-Cutting

Die-cutting involves using a die to cut various shapes from materials like adhesives, films, foams, and rubbers. ABLE offers rotary die-cutting services that enable the creation of almost any shape from most materials, including adhesive-backed foam and film. It’s widely used in automotive, electronics, medical devices, and consumer goods industries to produce gaskets, seals, insulation, and custom-shaped components.

Laser Cutting

Laser cutting utilizes the heat from laser light to precisely cut materials to the desired shape, dimension, and size. The movement of the laser beam is guided by computer software in this procedure, allowing complex designs and exceptional accuracy. It is utilized to create complex and complicated parts, prototypes, and custom converting components in the aerospace, automotive, and electronics industries.

Water Jet Cutting

Water jet cutting uses a narrow stream of pressurized water to cut materials. Abrasive materials can be added to the water to cut through stronger materials. This technique works well for cutting through tough materials like heat-resistant silicone and thick foams. It is used to cut metals, composites, glass, and stone in the manufacturing, aerospace, automotive, and construction industries.

Router Knife Cutting

Router knife cutting uses a blade to cut materials like foam, foil, and paper. The Zünd G3 flatbed cutter from ABLE uses a variety of tool parts and settings combined with the right blades to produce nearly flawless cuts. It is suitable for packaging, automotive interiors, and custom foam in many industries.

Cleanroom Manufacturing

Cleanroom manufacturing involves producing products in a controlled environment free of dust, particles, mold, and moisture. This guarantees outstanding, free-of-contaminant products all the way through. It is crucial in industries where product purity and precision are essential, such as pharmaceuticals, medical devices, semiconductors, and aerospace.

Custom Laminating

Custom laminating involves bonding layers of materials to enhance the final product’s functionality. ABLE’s lamination expertise assists clients in achieving specific goals such as filter retention, insulation, and moisture and particle protection. It is used to create strong, multi-layered components for use in electronics, automotive, medical devices, and construction.

Horizontal Foam Cutting

Horizontal foam cutting ensures precise thickness and size of foam materials before cutting them into the desired shapes. Die-cut foam gaskets and insulating shields require this procedure. It is used for insulation, cushioning, and protective packaging in the electronics, automotive, and construction industries.

Rapid Prototyping

Rapid prototyping produces die-cut prototypes that accurately reflect the final product’s specifications. By providing actual prototypes of custom-converted parts, ABLE’s program assists clients in meeting manufacturing schedules. It is important in product development across industries.

Precision Slitting & Spooling

Precision slitting involves using a lathe to cut materials into narrower rolls. These thinner rolls are then spooled into useful shapes for later use. They are used to manufacture customized roll widths in the electronics, adhesive tape, label printing, and packaging industries.

3D Printing

3D printing creates test samples and prototype parts by layering material using a digital model. Prototypes may be produced in 48 hours with ABLE’s 3D printing service, depending on complexity. It is used to create complex and custom converting components for the automotive, aerospace, medical device, and prototype industries.

Custom Printed Tapes

Custom printed tapes involve flexographic printing on 3M tapes in various lengths and widths, with precision cutting and label customization to enhance visual appeal and functionality. They are used in packaging, branding, electronics, and automotive industries for labeling, instructions, and decorative elements.

Advanced Technologies and Equipment

ABLE utilizes cutting-edge equipment such as the Zünd G3 flatbed cutter, laser cutting machines, and advanced water-jet cutting systems, which allow for unmatched accuracy and versatility in the converting procedure. By improving accuracy, cutting waste, and speeding up production, these cutting-edge solutions guarantee better project outputs.

ABLE consistently adopts new technologies and methods, such as rapid prototyping and 3D printing, to stay at the cutting edge of the converting industry. These developments have greatly increased productivity, allowing for lower costs and quicker deliveries. Additionally, the finished products now have higher quality due to accurate cutting and cleanroom production that produces outcomes free of contamination. Because of its adaptability, ABLE can provide customized solutions with outstanding dependability and performance, available to a variety of client needs across many industries.

ABLE’s variety of capabilities involves advanced technologies to meet strict industry standards. These cutting-edge technologies make it possible to produce products that are accurate, effective, and adaptable for a variety of applications in numerous industries. The custom converting solutions offered by ABLE are essential for meeting the demands of complex tasks and guarantee that every product is produced precisely and to a high standard of quality. With a continuous dedication to excellence and innovation, ABLE continues to push the boundaries of custom converting, producing exceptional solutions for its clients.

Contact ABLE now to elevate your projects with our innovative converting capabilities!

References:

https://able123converting.com/blog/able-diverse-capabilities-for-custom-converting-solutions/
https://able123converting.com/blog/from-vision-to-precision-able-converting-solutions-custom-capabilities/
https://able123converting.com/blog/custom-converting-capabilities-to-bring-your-projects-to-life/
https://www.converteraccessory.com/what_is.php#Converting%20Industry