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Elevate EV Performance with Rogers’ Battery Pads & Cushions

In today’s automotive industry, battery pads and cushions are important components in electric vehicles (EVs), providing insulation, protection, and structural support for battery systems. These components help lessen vibrations, shocks, and impacts. As the automotive industry changes towards electric, the importance of battery pads and cushions in enhancing safety, performance, and sustainability continues to grow.

The Role of Battery Performance in the Automotive Industry

Battery technology serves as the backbone of the automotive industry’s transition towards electricity. Lithium-ion (Li-ion) batteries, in particular, have become the primary energy source for electric vehicles, offering high energy density and efficient power delivery. With consumers increasingly choosing, and local governments incentivizing the purchase of electric and hybrid vehicles, battery performance has developed as an important factor influencing buying decisions.

Rogers’ Battery Pads & Cushions: Elevating EV Safety and Reliability with Innovative Solutions

Rogers’ battery pads and cushions are important components in automotive battery systems, providing essential functions such as cushioning, vibration isolation, sealing, and temperature management. Customized to meet specific application requirements, these components ensure the safety, reliability, and efficiency of battery packs in electric, hybrid, and plug-in hybrid vehicles. While battery pads offer crucial support and sealing, battery cushions play an important function in keeping cell alignment, absorbing shocks, and enhancing thermal management. 

Maximizing EV Performance with Rogers’ Cutting-Edge Materials

PORON® Polyurethanes

PORON® polyurethane materials are renowned for their exceptional cushioning properties and durability. These materials are designed to maintain consistent force. PORON® battery pads offer excellent compression set resistance, ensuring long-term performance under varying temperatures and stresses.

HT-800 Medium Silicone Foam

HT-800 silicone foam combines lightweight foam with rubber’s sealing capabilities. This material is suitable for a variety of automotive applications, including battery sealing and cushioning. 

HT-820 Firm Silicone Foam

HT-820 silicone foam is engineered for enhanced durability and sealing performance in diverse environmental conditions. It provides a firm cushioning solution, ideal for applications requiring strong protection against vibration and shock.

HT-840 Extra-Firm Silicone Foam

HT-840 silicone foam offers exceptional sealing properties comparable to sponge rubber. This material is designed to withstand challenging conditions, providing reliable protection for battery systems in demanding automotive environments.

HT-870 Soft Silicone Foam

HT-870 silicone foam is optimized for sealing and cushioning applications where softness and flexibility are paramount. This material offers protection against vibration and shock while maintaining a soft, comfortable cushioning effect.

MF1 Bun Silicone

MF1 Bun Silicone is characterized by its superior durability and fire resistance, making it suitable for various sealing applications. This material provides reliable protection against environmental hazards and ensures the integrity of battery enclosures in critical automotive systems.

MS-1600 Medical Grade Series

MS-1600 silicone material meets tough USP Class 6 requirements and FDA compliance standards. This solid silicone material offers excellent sealing properties and chemical resistance.

DeWAL Products

DeWAL is a renowned manufacturer of polymer films, PTFE, and UHMW tape, offering a wide range of solutions for automotive applications. These products provide effective sealing, insulation, and protection for battery systems, enhancing overall performance and reliability.

BF-1000 Very Soft Silicone Foam

BF-1000 is a very soft silicone foam material ideal for cushioning and sealing applications. It offers excellent softness, durability, and compressibility. BF-1000 is commonly used to protect sensitive components and accommodate irregular surfaces, ensuring reliable performance and longevity in automotive applications. 

EC2265 Electrically Conductive Silicone

EC2265 silicone material is designed to decrease the heat from electrostatic discharge, providing effective thermal management for battery systems. This electrically conductive material helps prevent overheating and ensures the safe operation of battery packs in electric vehicles.

FPC Silicone Fire Barrier

FPC Silicone Fire Barrier is a patented specialty silicone foam engineered to withstand flame burn-through even at extreme temperatures. This material offers exceptional fire resistance and protection for battery systems in automotive applications.

ABLE Converting and Rogers’ Partnership for Enhanced Battery Performance

Rogers’ proficiency in advanced materials engineering is an ideal match for ABLE’s commitment to offering custom converting solutions for the complicated problems associated with battery performance. By this partnership, ABLE guarantees that its customers will have access to cutting-edge materials that Rogers carefully developed to satisfy the demanding demands for modern automobiles, particularly plug-in hybrid, electric, and hybrid models. Through ABLE’s industry expertise and Rogers’ cutting-edge technologies, the relationship creates an advantage that promotes the creation of innovative automotive solutions.

Contact us to learn more about Roger’s battery pads and cushions for your projects.